Flexonics Medical designs, engineers, validates, and manufactures thermal management and flexible element solutions serving the medical device market.
With over 120 years of experience, our custom engineered bellows, corrugated tubing and other such metal products can provide heightened thermal characteristics to enhance the overall efficiency of your mechanical and electromechanical systems. And if flexibility is what’s needed, these same elements enable intricate bending motions in a hermetically sealed, sterile environment.
Already employed directly by numerous medical device OEM’s, our products are used as heat sinks for blood heat exchangers and function as gooseneck apparatus in various surgical instruments.
Through analysis led design and our comprehensive range of manufacturing capabilities, Senior Flexonics is in a unique position to serve our clients as a true one-stop turnkey USA supplier.
And through our extensive regional vendor network, we also support many additional production services ranging from custom packaging to product sterilization.
We pride ourselves on our innovative approach to solving technical problems… a mindset that anchors our ability to develop trusted partnerships with customers around the world. Senior Flexonics now invites you to connect with us and explore the needs and challenges of your next medical device concept.
Supporting mid-range to high volume serial production, Senior proudly boasts a multitude of under-roof, value-add capabilities that enable our core bellows and corrugated tubing technologies to be broadened into fully functioning assembly and sub-assembly offerings. Our manufacturing specialties include:
• Autogenous Welding (Lathe or Robotic)
• TIG
• Laser
• Vacuum Brazing
• Furnace Heat Treatment
• Helium and Pressure Decay Leak Testing
• Surface Cleaning and Passivation
• Swiss Machining of Stainless Steel & Aluminum componentry
Bellows
Bellows from Flexonics Medical are available for a wide range of industry applications and support companies of all sizes from start-ups to global conglomerates. Our offerings range in size, scale and complexity… from micro to mega, from prototype to serial, from commercial to bespoke.
Flexible Metal Tubing
For purposes of fluid conveyance, heat exchange, position offset, or gooseneck applications, our helically formed
corrugated tubing can be customized to meet your specific performance needs.
Heat Exchangers
Flexonics Medical specializes in the design and development of a wide variety of heat exchangers and pertinent thermal
management componentry. All designs are developed for given applications and are selected based upon customer specifications.
Complex Assemblies
Flexonics Medical makes all types of expansion joint products for precision applications. We manufacture complex assemblies that require forming, welding, brazing, soldering, bending,
machining and assembly of metallic components.
Specialty Cooling Coils
Flexonics Medical manufactures specialized tubing to client specifications for a variety of fluid transfer applications.
Turnkey Supplier
Flexonics Medical possesses a multitude of under one roof value add capabilities that enable our core bellows product to be expanded into full functioning assemblies and subassemblies, thus positioning Senior as a true full service, one stop supplier.
ENGINEERING
Flexonics’ Bartlett facility has a comprehensive range of manufacturing capabilities that offer a unique opportunity for our clients developing new products. In collaboration with our clients, our Specialty Products’ Engineers have brought many new innovative medical products to market.
MATERIALS EXPERTISE
We have extensive materials expertise with specialty metals including Inconel, Monel, Austenitic Stainless Steel, 904L, Phosphor Bronze, 17-7, 17-4, Hastelloy, and Carbon Steel, to name a few. Our designated testing lab offers all types of leak testing and inspection.
Our manufacturing capabilities include all methods of welding, brazing and soldering.
WELDING METHODS
Welding methods include (TIG/MIG/Resistance/Laser) and range from specialized and precision manual applications to the application of a high volume 5 axis robotic laser cell. Our brazing processes include vacuum, torch and induction. Filler options range from familiar nickel-based alloys to copper, silver, and gold. Additionally, we have a unique industry advantage of joining dissimilar metals.
LARGE MANUFACTURING CAPABILITIES
Our large manufacturing footprint has 8 Ispen furnaces. Select heat treatments include Full Annealing, Sensitization, Hydrogen Scrub, Citric Acid Cleaning as well as Vapor Degreasing. Catered atmospheres include Hard Vacuum and Partial Pressure using Argon, Hydrogen or Nitrogen.
SERVICES
Multiple Surface treatment processes are also offered as a value-add to our customers including Alkaline Cleaning, Nitric Acid Passivation, Surface Etching (Sulfuric Acid), Citric Acid Cleaning and Vapor Degreasing on both manual and automated production lines as required.
VALUE ADDED SERVICES
We pride ourselves on our innovative approach to solving technical problems, which we have used to develop trusted partnerships with customers and suppliers around the world.
Senior Flexonics invites you to contact us about your next medical device concept.